Explore our full CNC turning, VMC milling, pressure die casting and material recycling capabilities in precise detail.
Achieving consistent micrometer tolerances for high-reliability cylindrical components. Operating a state-of-the-art turning fleet 24 hours a day with rigorous quality controls and quick setups.
| Machine Model | Quantity | Max Turning Diameter | Max Turning Length | Chuck Configuration | Spindle Thru-Bore |
|---|---|---|---|---|---|
| LMW SMARTURN | 1 Unit | 200 mm | 150 mm | 165 mm Hydraulic Chuck | 42 mm Bore |
| SAFAL TURN-5 | 6 Units | 200 mm | 350 mm | 200 mm Hydraulic Chuck | 25 mm Bore |
| SGS T-TURN 135 | 1 Unit | 150 mm | 150 mm | 135 mm Pneumatic Chuck | 38 mm Bore |
We employ top-grade CVD and PVD coated carbide inserts optimized for extreme longevity and dimensional repeatability in close-tolerance steel and aluminum operations.
Using micro-grain indexable carbide boring bars for rigid, internal operations, enabling clean counterbores and precise concentric internal diameters down to ±5 microns.
High-rigidity grooving cassettes engineered to prevent chatter, guaranteeing highly polished finishes, strict shoulder distances, and defect-free thread runs.
3-Axis milling excellence and flexible 4th-axis rotary attachments for high-complexity aerospace and automotive geometric casings. Delivering structural rigidity with high-speed spindles.
| Machine Model | Quantity | X-Axis Travel | Y-Axis Travel | Z-Axis Travel | Spindle Max Speed | Tool Changer Capacity |
|---|---|---|---|---|---|---|
| VMC 850 (Fanuc Series) | 2 Units | 800 mm | 500 mm | 500 mm | 6,000 RPM Spindle | 20-Tool Carousel (ATC) |
High-performance 2-flute and 4-flute endmills from Wyg & Seco, designed for chip evacuation in deep slotting and complex profile contours.
Heavy face mills with octagonal carbide inserts, ensuring flat surfaces with micron-level leveling tolerances and polished finishes on castings.
Integrates dynamic rotary clamps synchronized with Fanuc control controllers to enable angular boring, multi-face profiling, and splines in a single clamping step.
High-productivity aluminum castings manufactured using automatic crucible furnaces and cold-chamber injection. Verified NABL and ASTM Level 3 porosity controls for leak-proof chambers.
| Machine Model | Locking Tonnage | Crucible Furnace Power | Furnace Metal Volume | Maximum Shot Weight | Standard Alloys Used |
|---|---|---|---|---|---|
| HMT Cold Chamber | 120 Ton Clamping | 36 KW Crucible Power | 180 to 250 KG holding capacity | 1.5 KG per cycle | ADC12 · LM6 · AlSi9Cu3 Alloys |
Molds machined from premium premium hot-work tool steel (H13 Dies), vacuum heat-treated to resist high thermal shock cycles and erosive casting flow.
Ensures clean mold releases, minimizes surface scoring, and maintains constant shot-sleeve lubrication for smooth surface finishes.
Maintains exact injection speeds and degassing protocols to ensure that finished housings meet strict pressure-tight leak standards down to ASTM Level 3.
Chemical sorting, spectroscopy inspections, and smelting-plant supply chains. Supplying premium, foundry-grade non-ferrous raw materials for major metallurgical processes.
| Scrap Category | Key Alloys Included | Nominal Purity Target | Primary Applications | Calibration Verification method |
|---|---|---|---|---|
| Extrusion Profiles (Tense) | 6063 · 6061 Alloys | 98.5% Pure Al | Remelting logs, Structural elements | OES Spectrometry & Visual sorting |
| Foundry Grade Castings | LM6 · ADC12 Alloys | 92.0% Alloy matrix | Die casting feedstock remelting | Spectrochemical check & separation |
| Baled Compactions | Commercial scraps | 95.0% Compaction | Crucible loading, furnace charging | Hydraulic compression quality control |
Using Optical Emission Spectrometers (OES) to verify zinc, copper, magnesium, and silicon ratios to prevent smelting bath contamination in foundry batches.
Compacts loose sheet metals and profiles into highly dense, uniform bales to prevent melting losses in furnaces and enable dense container shipping.
Pre-blends segregated scrap metals to target specified standard alloy grades, meeting the custom feedstock formulas of automotive cylinder and pump manufacturers.