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ANVIL AUTOMATION
ISO 9001:2015 · Est. 2004
Anvil Automation Manufacturing Facility
Est. 2004 · Coimbatore, India

ENGINEERING CAPABILITIES

Explore our full CNC turning, VMC milling, pressure die casting and material recycling capabilities in precise detail.

High-Speed CNC Turning Center
Precision Manufacturing · ISO 9001:2015

High-Precision CNC Turning Services

Achieving consistent micrometer tolerances for high-reliability cylindrical components. Operating a state-of-the-art turning fleet 24 hours a day with rigorous quality controls and quick setups.

Machinery Parameters & Tolerances

Machine Model Quantity Max Turning Diameter Max Turning Length Chuck Configuration Spindle Thru-Bore
LMW SMARTURN 1 Unit 200 mm 150 mm 165 mm Hydraulic Chuck 42 mm Bore
SAFAL TURN-5 6 Units 200 mm 350 mm 200 mm Hydraulic Chuck 25 mm Bore
SGS T-TURN 135 1 Unit 150 mm 150 mm 135 mm Pneumatic Chuck 38 mm Bore

Professional Tooling Systems

Sandvik & Kennametal Inserts

We employ top-grade CVD and PVD coated carbide inserts optimized for extreme longevity and dimensional repeatability in close-tolerance steel and aluminum operations.

Heavy-Duty Boring Bars

Using micro-grain indexable carbide boring bars for rigid, internal operations, enabling clean counterbores and precise concentric internal diameters down to ±5 microns.

Custom Parting & Grooving Blade Assemblies

High-rigidity grooving cassettes engineered to prevent chatter, guaranteeing highly polished finishes, strict shoulder distances, and defect-free thread runs.

Operations Directory

Outer Diameter (OD) Roughing & Finishing
Internal Diameter (ID) Boring & Counterboring
High-Precision Face Milling & Contouring
Threading (Metric, UNF, NPT configurations)
Axial Grooving & Face parting setups
Step & Multi-Tapered Cylindrical Profile Turning
Rigorous concentricity and runout validation

Capability Inquiries & Operations Management

Production Manager
Ranjith Kumar HN
Quality Manager
Ravi G
Advanced VMC Milling Center
Advanced Machining · 3-Axis & 4-Axis

Vertical Machining Center (VMC) Portal

3-Axis milling excellence and flexible 4th-axis rotary attachments for high-complexity aerospace and automotive geometric casings. Delivering structural rigidity with high-speed spindles.

VMC Specifications & Working Envelopes

Machine Model Quantity X-Axis Travel Y-Axis Travel Z-Axis Travel Spindle Max Speed Tool Changer Capacity
VMC 850 (Fanuc Series) 2 Units 800 mm 500 mm 500 mm 6,000 RPM Spindle 20-Tool Carousel (ATC)

Professional Milling Tooling

Solid Carbide Endmills & Slot Drills

High-performance 2-flute and 4-flute endmills from Wyg & Seco, designed for chip evacuation in deep slotting and complex profile contours.

Indexable Face Milling Heads

Heavy face mills with octagonal carbide inserts, ensuring flat surfaces with micron-level leveling tolerances and polished finishes on castings.

Automatic 4th-Axis Rotary indexers

Integrates dynamic rotary clamps synchronized with Fanuc control controllers to enable angular boring, multi-face profiling, and splines in a single clamping step.

Operations Directory

High-Speed Face Milling & Leveling
Deep Cavity Pocketing & Profile Milling
High-Speed Rigid Tapping & Boring
Complex Interpolated Hole Circular Milling
4th-Axis Rotary Splines & Keyway Milling
Chamfering, Deburring, and Engraving
Final Coordinate-Measuring Calibration checks

Capability Inquiries & Operations Management

Production Manager
Ranjith Kumar HN
Quality Manager
Ravi G
Molten Aluminum Casting Process
High-Pressure Aluminum Casting

Pressure Die Casting Capabilities

High-productivity aluminum castings manufactured using automatic crucible furnaces and cold-chamber injection. Verified NABL and ASTM Level 3 porosity controls for leak-proof chambers.

Casting Machine & Furnace Parameters

Machine Model Locking Tonnage Crucible Furnace Power Furnace Metal Volume Maximum Shot Weight Standard Alloys Used
HMT Cold Chamber 120 Ton Clamping 36 KW Crucible Power 180 to 250 KG holding capacity 1.5 KG per cycle ADC12 · LM6 · AlSi9Cu3 Alloys

Professional Injection Tooling

Hardened H13 Steel Die Molds

Molds machined from premium premium hot-work tool steel (H13 Dies), vacuum heat-treated to resist high thermal shock cycles and erosive casting flow.

Automatic Plunger & Spray Lubricators

Ensures clean mold releases, minimizes surface scoring, and maintains constant shot-sleeve lubrication for smooth surface finishes.

Gas-Tight Chamber Porosity Controls

Maintains exact injection speeds and degassing protocols to ensure that finished housings meet strict pressure-tight leak standards down to ASTM Level 3.

Operations Directory

Automated Mold Preheating & Heat Cycling
Nitrogen Degassing for Low-Porosity Casts
High-Pressure Plunger Liquid Injection
Controlled Solidification Cooling Curves
Casting Gate Flash Trimming (Hydraulic press)
Steel Shot Blasting for Textured Surface Finish
Proof Machining on VMC (Milling and Boring)

Capability Inquiries & Operations Management

Production Manager
Ranjith Kumar HN
Quality Manager
Ravi G
Aluminum Scrap Sourcing Yard
Circular Engineering Materials

Aluminum Scrap Sourcing & Segregation

Chemical sorting, spectroscopy inspections, and smelting-plant supply chains. Supplying premium, foundry-grade non-ferrous raw materials for major metallurgical processes.

Recycling Grades & Sorting Capabilities

Scrap Category Key Alloys Included Nominal Purity Target Primary Applications Calibration Verification method
Extrusion Profiles (Tense) 6063 · 6061 Alloys 98.5% Pure Al Remelting logs, Structural elements OES Spectrometry & Visual sorting
Foundry Grade Castings LM6 · ADC12 Alloys 92.0% Alloy matrix Die casting feedstock remelting Spectrochemical check & separation
Baled Compactions Commercial scraps 95.0% Compaction Crucible loading, furnace charging Hydraulic compression quality control

Professional Material Segregation

Spectrochemical Composition Checks

Using Optical Emission Spectrometers (OES) to verify zinc, copper, magnesium, and silicon ratios to prevent smelting bath contamination in foundry batches.

Hydraulic Scrap Compressing presses

Compacts loose sheet metals and profiles into highly dense, uniform bales to prevent melting losses in furnaces and enable dense container shipping.

Foundry Alloy Custom Blending

Pre-blends segregated scrap metals to target specified standard alloy grades, meeting the custom feedstock formulas of automotive cylinder and pump manufacturers.

Operations Directory

Chemical Composition Sorting (OES verification)
Ferrous & Non-Ferrous Magnetic Separation
Shearing and sizing of profiles
High-Density Hydraulic Scrap Baling
Moisture-Removal & degreasing checks
Alloy segregation (6000 series vs 5000 series)
Bulk metallurgical yard logistics control

Capability Inquiries & Operations Management

Production Manager
Ranjith Kumar HN
Quality Manager
Ravi G